Industrial material platform · Global biomass sourcing

Packaging foam derived from
harvested sargassum

We convert sargassum into engineered foam and biomass materials for packaging, insulation, and industrial applications. Supply directly from our processing facility to your production line.

View product catalogue Sample & MOQ information
40M+
Tons sargassum yearly · globally sourced
10
Material SKUs available now
B2B
Direct manufacturer supply
NDA
Private-label options

Material platform

From ocean biomass
to precision material

SargasFoam is a material manufacturer, not a finished-goods brand. We process raw sargassum seaweed at our own facility and supply engineered material formats — foams, pellets, liquid binders, and coating additives — directly to packaging manufacturers, product engineers, and procurement teams.

⬡

Controlled supply chain

We operate our own collection and processing. Lead times, batch consistency, and specification sheets are available at NDA stage. We do not rely on third-party biomass sourcing.

◈

Multiple output formats

Foam slabs, bonded pellets, liquid binder, and coating additive — each engineered for specific processing environments. Your equipment, your process, our material.

◎

Private label & co-development

Custom density, particle size, or binder ratios available under NDA for volume partners. Proprietary formulation details disclosed at LOI stage.

SargasFoam packaging inserts for cosmetics, electronics, medical and other sectors

Product catalogue

10 material SKUs · direct supply

All products are manufactured from sustainably sourced sargassum biomass. Pricing, technical data sheets, and sample availability on request. MOQ and lead time vary by format — see procurement information below.

Technical data sheets, density ranges, and test results available on request. All specifications subject to batch variation within stated tolerances. Sample evaluation recommended before volume commitment.

Sector applications

Where our materials are used

SargasFoam materials are being evaluated and piloted across packaging-intensive sectors. The following represent active application development areas — not end-customer claims.

SargasFoam moulded foam trays for cosmetics, electronics, medical and protective packaging
Foam tray inserts across application sectors — cosmetics · electronics · medical · protective
Cosmetics packaging

Beauty & cosmetics

Tray inserts & product protection

Low-density foam slabs (SF-F03) suit cosmetic tray inserts, cushion packaging, and gift box infills where soft-touch material and printability are relevant.

Relevant SKUs →
Electronics packaging

Electronics & audio

Transit cushioning & inserts

Medium and high-density foam slabs (SF-F01, SF-F02) under evaluation for consumer electronics transit packaging. Compression testing data available on request.

Relevant SKUs →
E-commerce packaging

E-commerce & retail

Void fill & mailer protection

Standard foam (SF-F01) and coarse pellets (SF-P05) for void fill applications. Pellet format compatible with standard loose-fill dispensing equipment.

Relevant SKUs →
Food and beverage sustainable packaging

Food & beverage

Moulded trays & board

Liquid binders (SF-L06, SF-L07) are being tested in moulded-pulp tray production. Food contact clearance has not been established — evaluation in progress.

Relevant SKUs →
SargasFoam liquid formulations and biomass samples in laboratory setting

Industrial & composites

Composite filler & polymer blending

Biomass filler SF-A09 and fine pellets SF-P04 under evaluation as functional filler in polymer and rubber compounding. Technical data on application request.

Relevant SKUs →
Luxury gift packaging

Luxury & gift

Premium insert & presentation layer

Low-density soft foam (SF-F03) for premium gift inserts and jewellery packaging. Natural texture and origin story add value for sustainability-positioning brands.

Relevant SKUs →

Material performance

Indicative test data

The following figures are representative of our standard foam slabs from internal laboratory testing. Results vary by formulation, density, and processing conditions. Independent verification data is available for qualified partners under NDA.

18–28
kg/m³

Foam density range across SF-F01, F02, F03 product grades

Custom densities available under SF-X10

≥ 85%
Biobased content

Sargassum-derived material content by weight, foam slab grades

Third-party biobased certification in progress

< 12%
Moisture content

Post-processing dried material for pellet and slab formats

Storage and transit conditions apply

4–8 °C
Thermal range

Ambient-stable within standard cold-chain packaging temperature range

Thermal conductivity testing ongoing

All data from internal characterisation testing. We do not claim compliance with ISTA, ASTM, or specific regulatory frameworks at this stage. Formal third-party validation programme is underway — results will be shared with partners as available.

Testing & validation

Where we are in the process

We are an early-stage material company operating at commercial pilot scale. We believe in transparency about what has been verified and what is still in progress.

Our current validation programme covers material characterisation, biobased content measurement, and mechanical property mapping across our core foam grades. We are actively seeking packaging manufacturer partners for application-specific co-validation.

We do not make certification claims we cannot yet substantiate. Technical data sheets reflect our current internal data. Third-party test results will be added as they become available.

Internal material characterisation
Density, moisture, compression modulus across all foam grades. Data available on request.
Biobased content certification
EN 16640 testing in progress with accredited laboratory. Results expected Q3 2026.
Mechanical performance — third party
Independent compression, impact, and rebound testing initiated. Partner programme open.
Food contact & regulatory screening
Not yet initiated. Required for food-adjacent applications. Timeline TBD.
SargasFoam material samples in laboratory

Responsible claims

What we can — and cannot — say today

We operate in a space where marketing pressure often outpaces verification. We choose to be precise. The following reflects our current substantiated position — not a marketing aspiration.

✓ We can say this
✓ Our foam is manufactured from harvested sargassum seaweed
✓ Sargassum is a rapidly renewable marine resource with no freshwater or land use
✓ Internal testing indicates ≥ 85% biobased content by weight in our foam grades
✓ Our material is compostable in industrial composting conditions based on current knowledge — formal certification pending
✓ We are actively engaged in third-party validation testing
✓ Sargassum harvest contributes to coastal ecosystem relief in affected coastal regions worldwide
○ Not yet substantiated
○ ESD-safe or electrostatic dissipative properties — not tested
○ Compliance with ISTA, ASTM, or specific regulatory packaging standards
○ Drop-in replacement for EPS or PE foam without tooling or process assessment
○ Zero off-gassing or VOC claims — not formally tested
○ Food contact clearance — regulatory review not yet initiated
○ Formal carbon footprint or LCA data — assessment in planning stage

We update this section as validation milestones are completed. Partners who conduct co-validation testing with us receive test data on a shared basis. Interested in contributing to our validation programme? Contact us directly.

Procurement

Samples, MOQ & supply terms

We supply directly to manufacturers, packaging engineers, and procurement departments. No distributors in our current chain. The following covers our standard procurement tiers.

Evaluation tier
Sample kit

Material samples for specification and testing. Intended for R&D, materials engineers, and procurement qualification.

Kit includes:

  • Up to 4 material grades (200 g each)
  • Internal technical data sheet per grade
  • Application notes
  • Direct contact with our technical team
Pilot tier
25–100 kg per SKU

Pre-production volume for process validation and trial runs. Standard lead time 4–6 weeks from order confirmation.

Terms:

  • NDA signed before dispatch
  • Lot certificate and batch report included
  • Returnable sample fee credited on volume order
  • DDP available to EU, UK, US main ports
Volume & private label

Volume pricing, custom formulation (SF-X10), and private-label arrangements are discussed at NDA stage. We are actively seeking 2–3 volume manufacturing partners for co-development agreements in 2026.

Request sample kit Submit RFQ

Origin & process

From beach to production line

We control the full value chain from biomass collection to material output. This is the foundation of our supply consistency and the reason we can provide traceability data.

Sargassum seaweed at harvest — raw feedstock for processing

Step 1 — Harvest · globally sourced sargassum

SargasFoam controlled foam formation process in materials laboratory

Step 3 — Formulate · controlled foam formation

1
Harvest

Sargassum collected from coastal regions worldwide. Reduces coastal impact. No ocean trawling.

2
Process

Washing, drying, and milling at our processing facility. Salt and heavy metal content monitored per batch.

3
Formulate

Biomass combined with bio-derived binders. Density and format engineered to specification.

4
Supply

Direct B2B dispatch to your facility. Lot traceability and batch certificate with each shipment.

Ready to evaluate SargasFoam materials?

Request a sample kit or submit an RFQ. Our technical team responds within 2 business days. NDA and pilot supply available for qualified packaging manufacturers.

Request sample kit Submit an RFQ